Critical Process Cleaning to the Automated Manufacturing Industry.
Regular maintenance of automated production equipment increases the volume and quality required from manufacturing industries. Automated systems are now more efficient than ever, lighter, faster and don’t require visits to the restroom. To that end it is essential that a bespoke intergrated cleaning and preventive maintenance program is in place and monitored, to extend the life and service of your assets.
Difficult contaminants produced during production could be , but not limited to, Grease, Carbon, Weld slag, Weld splatter, Resign, Glue & Chemicals.
All of the above if not regularly removed will build up in and around automated equipment damaging wrist axis joints, clamps and grippers, locating pins and part present sensors. When equipment fails your very expensive technician will have to remove the build-up of slag/dirt before any repair work can be completed (extending equipment down-time.)
All automated equipment benefits from a “NO CONTACT CLEANING SYSTEM”. Lightweight materials used to manufacture Gun Heads, Grippers and Tooling Stations are damaged by traditional methods of slag and debris removal. Dry Ice provides for the removal of problem causing contaminants without damage to the equipment.
Dry Ice Cleaning eliminates scrapping, chiseling, hammering and the use of toxic chemical cleaners. efficiency is increased due to Grippers, Welding Guns, locating Pins and tooling stations working as if new. When break-downs do occur, engineers can isolate and repair defective equipment quickly without having to remove difficult weld slag.
Cleaning with a Natural Substance
Dry Ice Blasting uses Dry Ice Pellets made from the same substance used to carbonate beverages. This method does not generate secondary waste as does and, soda, water, or grit cleaning. Dry Ice Blasting also replaces chemical and solvent cleaning.
Safe on Electrical
This versatile process cleans heavy build-up without damage to sensitive areas like electrical components, switches, wiring, photoelectric sensors and more.
A thorough, Deeper Clean
Since Dry Ice Pellets manage to reach every nook and corner of the equipment it cleans more deeply and effectively.
Dry Ice Blasting is completely dry, non-abrasive, Non-toxic and Non-corrosive. It quickly removes most contaminants without damage to switches, panels, lines, tubes, wiring or belts, HVAC equipment and is safe to use on electrical.
No Down Time.
The process is very fast and dray. The Dry Ice disappears on contact and can the process can be performed on-line without the need to disassembly and with no need for drying time.